New production method developed for creating micro-supercapacitors

09-03-2022 | By Robin Mitchell

Supercapacitors are an energy storage technology that could potentially replace batteries in smartphones, laptops, and even vehicles thanks to their ability to charge and discharge extremely fast. What makes supercapacitors different to regular capacitors, what did the researchers develop, and could supercapacitors replace batteries?


What makes supercapacitors different to regular capacitors?


Capacitors are a fundamental component in electronics and are used to store electric charges. Their ability to store charge also allows them to be used as filters for blocking AC and DC (depending on the configuration) and can also be used in timing circuits. In fact, capacitors are so important in electronics that just about every practical circuit will have at least one capacitor.

Supercapacitors, also called ultracapacitors, are essentially capacitors on steroids whereby their energy density is several orders of magnitude greater. For example, a large electrolytic capacitor may have an operating voltage of 50V and capacitance of 470uF, giving total energy storage of 587mJ, but a supercapacitor can easily have a total capacitance of 600F with an operating voltage of 2V, giving total energy storage of 1.2KJ. However, the exceptionally high amount of capacitance of supercapacitors generally sees minimal working voltages (typically no more than a few volts).

Like a standard capacitor, supercapacitors can charge and discharge extremely fast, making them very different from batteries. Their low internal resistance also allows for high-efficiency energy transfer, making them a potential candidate for future power storage solutions.


Researchers develop production methods for micro-supercapacitors


While supercapacitors show great promise, they are substantial in size (compared to batteries), making replacing batteries impossible. However, a team of researchers from the Chalmers University of Technology have developed a new technique for creating micro-supercapacitors using standard manufacturing processes.

The idea that the researchers explored was to integrate supercapacitor technology onto semiconductor-like wafers, and these miniature devices can then be connected up. To create the devices, the researchers turned to spin coating to develop ultra-thin layers of electrodes and dielectrics that can help reduce the thickness of the capacitors. The reduction in thickness also increases the capacitance, thereby improving the performance of the devices.

The researchers also explored the use of alkylamine chains and reduced graphene oxide to further increase the energy storage capabilities of the microdevices. The ability to create the supercapacitors using standard CMOS practices also allows the devices to be directly integrated into silicon wafers holding processors and +other circuity. This could lead to a future of devices that incorporate their own power storage technology.


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Could supercapacitors replace batteries?


The researchers have demonstrated the ability to integrate power storage technology right into the die of a semiconductor, which could prove invaluable for future mobile devices. The use of wafer-scale supercapacitors could also lead to the creation of ultra-high-density batteries that can be charged considerably faster than current battery technologies in use. The ability to charge quickly also makes supercapacitors ideal for regenerative braking as the energy produced from braking would easily be trapped with minimal losses.

However, supercapacitors still face challenges that make it hard to integrate practically. The first is that for their size, technologies such as lithium-ion are better at releasing energy over long periods compared to supercapacitors. This is ideal for use in vehicles where power is required over the entire journey and not in a matter of seconds. The second is the price difference, with supercapacitors being anywhere between 10 to 40 times more expensive than lithium-ion per watt-hour.

Overall, supercapacitors have a long way to go, but they show real promise in the field of energy storage. Supercapacitors will likely be used in parallel with other battery technologies so that a device can get the best of both worlds.



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By Robin Mitchell

Robin Mitchell is an electronic engineer who has been involved in electronics since the age of 13. After completing a BEng at the University of Warwick, Robin moved into the field of online content creation developing articles, news pieces, and projects aimed at professionals and makers alike. Currently, Robin runs a small electronics business, MitchElectronics, which produces educational kits and resources.