Intelligent alternative-component solution for adapting SMT and inspection processes

In a joint project with Viscom, ASMPT has implemented an innovative solution for automatically adapting SMT and inspection processes at Schaeffler AG. The goal was to network the SMT production lines in a way that would allow them to flexibly react to components from different suppliers without requiring manual intervention.

Schaeffler AG manufactures innovative products in the fields of electromobility, chassis technology, CO2-efficient drivetrain technology, and renewable energies.

The project focused on setting up a fully networked and data-driven SMT line with SIPLACE SX placement machines from ASMPT and AOI systems from Viscom, which would be able to automatically adapt to equivalent components with different shapes or from other suppliers without any manual assistance. The technical basis for the solution is provided by the ‘Alternative Components’ function of the SIPLACE SX in combination with the traceability functionality in ASMPT’s WORKS Integration software, which offers complete track-and-trace data for each individual component, including supplier information.

Viscom’s AOI systems process data in real-time and automatically generate an optimised inspection program for the respective component. The result is a fully automatic, continuous production process that can handle changes in suppliers of equivalent components.

The joint project of Schaeffler, ASMPT and Viscom demonstrates how modern connectivity and data-based process control can make electronics production more efficient, flexible, and future-proof.

“The success of this cooperation clearly shows how acting in partnership on an equal footing leads to practical and intelligent automation solutions with tangible added value for quality, process stability, and the future viability of our production,” said Thomas Marktscheffel, director of Product Management Software Solutions at ASMPT SMT Solutions.